Detroit Diesel Repair Manual 6v92ta

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Jan 26, 2016 - A few days later, we took it to a Detroit Diesel shop to get an evaluation. We couldn't find tune up instructions for a 6v92 so we tried following the. AND he just HAPPENED to have a Detroit Diesel Series 92 Service Manual!

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. NOTICES regarding engine performance or service life will appear.

To avoid personal injury and ensure long engine service life, always heed these instructions. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Diesel service outlets. Keep this Operator's Guide with the engine installation at all times.

It contains important operating, maintenance, and safety instructions. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. AIR STARTER. 20 RUNNING THE ENGINE.20 OIL PRESSURE.20 WARM-UP. 20 INSPECTION.20 TRANSMISSION.20 FLUID LEAKS.

20 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. DESCENDING A LONG, STEEP GRADE.42 DRIVING ON WET OR SLIPPERY PAVEMENT.44 ENGINE SYSTEMS.45 FUEL SYSTEM.45 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 382 FILTERS.74 SPIN-ON FILTERS.74 ITEM 13 – WATER PUMP AND COOLANT INHIBITOR ELEMENT.75 WATER PUMP DRAIN HOLE.75 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

FUEL CONTAMINATION. 86 PROHIBITED ADDITIVES.87 USED LUBRICATING OIL.87 GASOLINE.87 HOW TO REPLACE THE FUEL FILTERS.87 All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. CHRONIC COOLANT SYSTEM PROBLEMS.107 COOLING SYSTEM MAINTENANCE PRODUCTS.107 POWER COOL SCAS. 107 POWER COOL COOLANT FILTER ELEMENTS.107 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

INCIDENTAL OR CONSEQUENTIAL DAMAGE.131 OTHER LIMITATIONS.131 LIMITED WARRANTY ON URBAN BUS, MOTOR COACH OR MOTOR HOME ENGINES.133 viii All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. ENGINE REMOVAL AND REINSTALLATION – AGRICULTURAL MACHINERY AND STAND-BY PUMP APPLICATIONS.139 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS.139 MAINTENANCE.139 INCIDENTAL OR CONSEQUENTIAL DAMAGE.139 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. ENGINE REMOVAL AND REINSTALLATION.145 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS.145 MAINTENANCE.145 INCIDENTAL OR CONSEQUENTIAL DAMAGE.146 OTHER LIMITATIONS.146 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

ENGINE REMOVAL AND REINSTALLATION.151 NON-DDC SUPPLIED/MANUFACTURED COMPONENTS.151 MAINTENANCE.151 INCIDENTAL OR CONSEQUENTIAL DAMAGE.152 OTHER LIMITATIONS.152 SPECIFICATIONS.153 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

PLUS EXTENDER FOR POWER COOL PLUS OAT COOLANT 156 PLUS 6000 OAT INHIBITOR FOR WATER-ONLY SYSTEMS.157 COOLING SYSTEM CLEANERS.157 COOLANT TESTING AND ANALYSIS PRODUCTS.158 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Environmental Protection Agency (U.S. EPA) and the California Air Resources Board (CARB) and All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

The use of inadequately engineered, manufactured or tested All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. DDEC-equipped unit. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Tie back or contain long hair that could be caught in any moving part causing injury.

Failure to any component. Eliminate leaks could result in fire. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. To avoid injury from fire from a prevents contact with rotating buildup of volatile vapors, keep parts. The engine area well ventilated during operation.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Flush your eyes with water. Get medical attention immediately. PERSONAL INJURY To avoid injury from accidental engine startup while servicing the engine, disconnect/disable the starting system. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. To avoid injury from slipping and turbocharger air inlet. The shield falling, immediately clean up any prevents contact with rotating spilled liquids. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Failure to eliminate leaks could result in fire.

FIRE To avoid increased risk of a fuel fire, do not mix gasoline and diesel fuel. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Contents of cylinder are under pressure. Store cylinders in a cool dry area. Do not incinerate, puncture or attempt to remove cores from cylinders.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. To avoid injury from slipping and buildup of volatile vapors, keep falling, immediately clean up any the engine area well ventilated spilled liquids. During operation.

Detroit Diesel logo (as viewed from the flywheel end). Figure 1 Location of Engine Serial and Model Numbers All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

With any order for parts, the assemblies. Engine model and serial number Figure 2 Typical Engine Option Labels All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. See Figure 3. This label certifies that the engine conforms to federal and certain state Figure 3 Typical Engine Certification Labels All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. In extremely hot environments, properly inhibited water may be used in the summer.

Keep the coolant level at the bottom of the All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. To insure an immediate flow of oil to all bearing surfaces at initial engine startup, the engine lubrication system should be charged with a All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Authorized Detroit Diesel service from running without lubrication. Outlets are properly equipped and have the trained technicians to perform this service. All information subject to change without notice.

Figure 5 Check “Eye” of Maintenance-Free Batteries All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. NOTICE: Initial Engine Start To prevent serious starting motor To start a Series 60 engine, make sure damage, do not press the starter the transmission is in neutral and turn switch again after the engine has the ignition key on. The repaired after the engine has cooled.

Pressure should not drop below 28 psi or 193 kPa at 1800 rpm, and normal All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. When prolonged All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Before attempting to jump start the engine, make sure the jumper cables All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Therefore, there are no mechanical governor spring adjustments for idle and high-speed control. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. The targeted speed to override the stop engine can be selected and adjusted with condition on a DDEC-equipped dash-mounted switches. See Figure 6. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Engine brakes are enabled by a dash-mounted On/Off switch with a separate intensity switch to select low, medium or high braking power. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. The system operates at 12 or 24 volts. However, in the event of a power supply malfunction, the system All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

NOTE: High coolant temperature The Stop Engine Override Switch and the Diagnostic Test Mode Switch are Loss of coolant the same. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. NOTE: A code 25 (two flashes followed by Figure 8 Diagnostic Data Reader 5 flashes) indicates all systems are J 38500 working satisfactorily. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. (or code 25) have been flashed, the process of flashing all the active codes followed by all the inactive codes will repeat until the All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Side), Short To Ground (Hi Side), or Mechanical System Failure RSL or AWL Short to Battery (+) or Open Circuit Turbo Boost Pressure Sensor Input Voltage High All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Injector V (reg), Injector V (slope) or Injector I (pull-in) Voltage Failed Low High Range Fuel Pressure, Fuel Pressure, Turbo Boost Pressure, Air Inlet Pressure or Injection Control Pressure High All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. PWM #1, #2 #3, #4, #5 or #6 Short to Battery (+) or Open Circuit PWM #5 or #6 Mechanical System Failed Turbo Overspeed Turbo Speed Sensor Input Failure — Abnormal Period All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Miscellaneous Faults — refer to BASIC TROUBLESHOOTING. Cruise Control/Adaptive Cruise Control Fault Oil Level, Crankcase Pressure, Injection Control Pressure or Exhaust Temp Sensor Input Voltage High All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Pump Pressure or Barometric Pressure Sensor Input Voltage Low High Range Coolant Pressure or Coolant Pressure Low Fuel Restriction High Maintenance Alert Coolant Level Fault All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

To obtain 100% fueling at any speed, the Accelerator Pedal will have to be maintained at the fully pressed Figure 10 Typical Cruise Control position. Switches All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Most likely, Cruise Control will feel stronger than driving with the foot pedal because of the instantaneous and wide-open throttle response. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Descending grades that call for engine brake assistance. For an explanation of the engine brake retarder system and recommendations for proper operation, refer to ENGINE BRAKE SYSTEM.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Control switches should be used. An idle speed of 1100 rpm should be enough to provide cab heat in above 32 F (0 C) ambients. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. The “Low” setting on this switch activates two (2) brake cylinders, yielding about one-third engine braking horsepower.

The “Medium” activates four (4) cylinders, supplying All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. The engine brake find out if you have this option. Automatically deactivates itself when you press the clutch pedal while shifting gears. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. If driving on flat, dry, open without using the service brakes or stretches with a light load and fueling. Greater slowing power is not All information subject to change without notice.

(integral with the cylinder head), fuel pump, A radiator/thermo-modulated fan a cooling plate for the ECU on cooling system is used on Series 60 non-automotive engines, primary engines. This system has a centrifugal and secondary fuel filters, and the type fresh water pump to circulate necessary connecting fuel lines. Series 60 construction/industrial and stationary engines are listed in Table 7, Table 8, and Table 9. Recommended maintenance intervals for Series All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. I – Inspect, service, correct or replace as necessary. Table 1 On-Highway Truck and Parlor Coach Daily, 7,500 Mile, and 15,000 Mile Checks All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. Table 2 On-Highway Truck and Parlor Coach Regular Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

I – Inspect, service, correct or replace as necessary. Table 3 On-Highway Truck and Parlor Coach Regular Maintenance Intervals (continued) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. I – Inspect, service, correct or replace as necessary. Table 4 Transit Coach Daily, 6,000 Mile, 7,500 Mile, and 15,000 Mile Checks All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. Table 5 Transit Coach Regular Maintenance Intervals All information subject to change without notice.

Table 6 Transit Coach Regular Maintenance Intervals (continued) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. I – Inspect, service, correct or replace as necessary. Table 7 Stationary or Construction/Industrial Engine Daily, 100 Hour, 150 Hour, 200 Hour, and 300 Hour Checks All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All items are described in PREVENTIVE MAINTENANCE INTERVALS.

I – Inspect, service, correct or replace as necessary. Table 8 Stationary or Construction/Industrial Regular Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All items are described in PREVENTIVE MAINTENANCE INTERVALS. I – Inspect, service, correct or replace as necessary. Table 9 Stationary or Construction/Industrial Regular Maintenance Intervals (continued) All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. I – Inspect, service, correct or replace as necessary. Table 10 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Daily, 100 Hour and 300 Hour Checks All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

I – Inspect, service, correct or replace as necessary. Table 11 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

I – Inspect, service, correct or replace as necessary. Table 12 Fire Fighting, Crash/Rescue and Emergency Vehicle Engine Regular Maintenance Intervals (continued) All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 35% of the unit's full rated output. Refer to generator set manufacturer's instructions. Table 13 Generator Set Engine Prime Daily and Standby Monthly Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All items are described in PREVENTIVE MAINTENANCE INTERVALS.

I – Inspect, service, correct or replace as necessary. R – Replace Table 14 Generator Set Engine Regular Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All items are described in PREVENTIVE MAINTENANCE INTERVALS.

I – Inspect, service, correct or replace as necessary. R – Replace Table 15 Generator Set Engine Regular Maintenance Intervals (continued) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Add the proper grade of oil to maintain the correct level on the dipstick.

See Figure 11. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Change both full-flow filters when lube oil is changed. Table 16 Recommended Engine Oil Drain and Filter Change Intervals (Diesel Fuel Sulfur Content Less Than 0.05 Mass%) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Repair or replace the parts, as necessary. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Make sure hoses are inspected carefully before being put not resting on or touching shafts, back into service. Couplings, heated surfaces including All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Coolant leaks may be more apparent on a engine when it is cold.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 300,000 miles (480,000 km), or 5,000 hours, whichever comes first. Use 1 pint to 20 gallons of OAT coolant. Table 17 Coolant Drain Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. (if used) for actuator rod movement.

Damage on a daily basis. Torn, matted, crushed, oil-soaked or otherwise damaged insulation blankets must be replaced immediately. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Periodically check battery connections for corrosion and tightness. If necessary, remove connections and wire brush any corrosion from terminals and cable ends. Replace damaged wiring. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 150 lbs (667 N) 2–Groove PowerBand 350 lbs (1,557 N) 250 lbs (1,112 N) 12–Rib Poly-V (50 DN Alternator) Table 18 Drive Belt Tensioning All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 200 lbs (890 N), then run the engine proper running tension for the belt, for 10 minutes at 1200 rpm. Stop the current Series 60 engines use an auto engine and allow a 10 – 15 minute belt tensioner, which requires no cool down period. Item 9 – Air Compressor dust conditions. All air compressor intake parts should be removed and cleaned at the following intervals: All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Refer to When to Service the Dry Type Air Cleaner in this guide for additional information. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Figure 18 Spin-On Fuel Filter at the pump reaches 12 inches of Locations mercury (41 kPa) at normal operating All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. For SCA test procedures refer to How to Select Coolant and SCA Test Procedures in this guide. Use the coolant filter element required.

Item 18 – Radiator The exterior of the radiator core should be inspected every 30,000 miles (48,000 km), 12 months, or 300 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Never disconnect the battery while the alternator is operating. Disconnecting the battery can result in damage to the battery diodes. In applications which All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Care should be taken not to overfill General Service Requirements ® ® the bearing housing. – Bosch and Delco Remy All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 1,500 Hours or 45,000 Miles Agricultural, or Generator Set Engines (72,000 km) whichever comes first Table 19 Initial Valve Lash and Injector Height Adjustment All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Viscous Vibration Damper Heat from normal engine operation may, over a period of time, cause the fluid within the damper to break down All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Only oils licensed Engines Built Prior to 1998 — to display the API symbol should be Lubricants meeting API Service used. See Figure 22. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. CH-4 (for non-EGR-equipped Performance additive systems often engines) and have demonstrated field respond differently in synthetic oils.

Performance in DDC engines. These All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 150 Hours or 1 Year, whichever comes Stationary Generator, Standby first Table 20 Maximum Oil Drain and Filter Change Interval (Fuel Sulfur 0.05 Weight Percent or Less) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Filters should be used to maintain a clean system, not to clean up a contaminated system. Filter part numbers are listed in the Specifications section of this guide.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. For more information damage attributed to their use will regarding the significance of these not be covered. Properties and selection of the proper All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Gasoline — The addition of gasoline to diesel fuel will create a Spin-on type primary and secondary serious fire hazard.

The presence fuel filters are used on Series 60 of gasoline in diesel fuel will reduce engines. Fuel cetane number and increase The primary filter (marked “P”). (EPA) and/or state recommendations. If not previously filled, fill new replacement filters with clean All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Do not modify or tamper with the exhaust system or 3. If a fuel shutoff valve is installed emission control system.

On the discharge side of the All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. To eliminate air from the filter, operate the primer pump on the filter head (if equipped) until the fuel purges at the filter assembly. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. If installed, turn the 8. Check to make sure the sealing handle on the shutoff valve to the grommet is included in the base All information subject to change without notice.

Close the fuel shutoff valve (if and tighten by hand only. Installed) on the secondary filter head and remove the spin-on All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. J 5956 or equivalent. Authorized Detroit Diesel distributors are properly equipped to perform this service. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Water-only coolant systems offer no freeze protection and should not be used where ambient temperatures can fall to 32 F (0 C). Table 21 Initial Fill Coolant Options All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. TMC RP-330 “Type A” requirements. Fully formulated antifreeze does not require a dosage of SCA prior to initial use. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Power Trac 3–Way Coolant Test Strip. If chemical analysis is used, elements in the coolant must fall within the limits listed in Table 22.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. OAT (Organic Acid Technology) coolants, maintained as detailed in coolant. The Maintenance section of this guide, may be operated up to 4 years, All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 50 – 250 PPM Phosphorous 0 PPM 8.0 – 11.0 Table 23 Power Cool 3000 Concentration Limits (5% Power Cool 3000/ 95% Water) All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Grains per Gallon Chlorides Sulfates Total Dissolved Solids Total Hardness – Magnesium and Calcium Table 24 Satisfactory Water Limits – Make-Up Water Only All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Set and All Other Applications, except comes first Standby Generator Set 200 Hours or Yearly, whichever Stand-By Generator Set comes first Table 25 Required Coolant Inhibitor Test Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Detroit Diesel Power Cool maintenance SCAs are recommended. The proper application of SCA will provide: pH control. Restored inhibitor levels to prevent corrosion.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. On-Highway Trucks and Motor Coaches, City Transit Coaches, Pick-Up and Delivery, Short Trip and Emergency Vehicles B. Industrial, Generator Set and Other Applications Table 26 Coolant Maintenance Intervals All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. In this case the EG or PG should contain no inhibitors and should conform to ASTM D4985.

Color change of the additive indicator (middle pad) indicates the presence of inhibitor that is not approved by Detroit Diesel. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

If the gel is allowed to dry, it is necessary to disassemble the engine and clean it with a caustic solution or physically clean individual components. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Power Cool Cleaners — Power to do maintenance on the cooling system. Cool Liquid On-Line Cleaner is used for light deposits. Power Cool Dry All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Do not use automotive coolants. Be added if water alone or if less than 50% antifreeze is used. The All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. HVAC coolant (960,000 km), four (4) years, or until overhaul, whichever Phosphated coolants comes first. At this time the system must be completely All information subject to change without notice.

If the engine is warm, fill slowly to prevent the rapid cooling and distortion of the metal castings. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Coolant inhibitor levels must be checked at the intervals listed in Table 25.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Excessive installation angle Excessive oil in crankcase High ambient temperature Thin air (high altitude) Cetane rating of fuel too low Air in the fuel system All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Low Compression Worn intake and exhaust valves Worn piston rings/liners Leaking cylinder head gasket Improper intake or exhaust valve adjustments All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. High altitude operation Incorrect engine gear train timing Low coolant temperature Oil picked up by inlet airstream Faulty injector operation Incorrect injector height setting All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Worn or damaged oil pump Faulty oil pressure gage Faulty electrical components (for gage) Plugged oil line or orifice. Indicates high crankcase pressure All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Faulty thermostats Faulty water pump Faulty radiator pressure cap Air in coolant Thermostats not fully closed Leakage around thermostat seals Faulty temperature-controlled fan All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Add antifreeze solution to the cooling system in accordance with DDC's recommendations.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 30–weight by removing the seals at the engine preservative lubricating oil openings and by checking the engine All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Add distilled water to the electrolyte (if necessary) and All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Make sure the average specific and outlet fuel lines and reconnect gravity of the battery is 1.260 the lines to their proper positions. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. NOTE: Before subjecting the engine to a load or high speed, allow it to reach normal operating temperature. Then check for trouble codes. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Technician's Guide – Used Lubricating Oil Analysis 7SE398 Technician's Guide – Turbocharger 7SE374 Technician's Guide – Cooling System 7SE390 Series 60 Features & Benefits – VHS 25STV61 Series 60 Driving Tips – VHS 17SA61 Series 60 Driving Tips – Audio 17SA62. The satisfaction and goodwill of the Corporation and its distributor/dealer owners of Detroit Diesel engines are organizations.

Of primary concern to Detroit Diesel All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Detroit, MI Phone: 313-592-7459 Phone: 313-592-5708 Fax: 313-592-5158 Fax: 313-592-5158 Customer Assurance (M24) 13400 Outer Drive, West Detroit, MI Phone: 313-592-5550 Fax: 313-592-5717 All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Detroit Diesel Allison de Mexico, S.A. Santa Rosa 58 Col. Ampliacion Norte San Juan Ixtacala, Tlanepantla C.P. 54160, Edo de Mexico Phone: 525-333-1802 525-333-1870 All information subject to change without notice.

Detroit Diesel 6v92ta Reviews

Experiencing a problem. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. SERIES 60 ENGINE OPERATOR'S GUIDE LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS TERMS OF COVERAGE parts or components supplied or approved by DDC will be used. DDC may, at its discretion, replace rather Uses than repair components. LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Warranty Period Warranty Limitations Repair Charges to Be (Whichever Occurs First) Paid by Owner Item Miles / Months Parts Labor Kilometers Engine # 0–24 Unlimited No Charge No Charge 0–100,000 Miles. LIABLE FOR ANY INCIDENTAL not responsible for incidental or OR CONSEQUENTIAL DAMAGES consequential costs or expenses AS DESCRIBED ABOVE.

Which the owner may incur as a All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. LIMITED WARRANTY ON SERIES 60 DDEC V EGR ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Some states do not allow the limitation of how long this warranty may last or the limitation or exclusion of incidental or consequential damages, so the above may not apply to you.

To obtain warranty repairs, you must request the needed repairs within the WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

Engine being replaced and be necessary to make a warranty repair, entitled to the remaining warranty are covered by this warranty. All information subject to change without notice.

Performance of the All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. WARRANTY PERIOD from an authorized DDC service outlet.

Only new genuine parts or remanufactured parts or components supplied or All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. (12) months of service. Mechanic's Travel Expenses DDC will pay reasonable travel expenses for the repairing mechanic to travel to and from the repair site. All information subject to change without notice.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. This warranty gives you specific legal rights, and you may also have other All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Modifications Repairs due to an accident, misuse, alteration, misapplication, storage damage, negligence or modification exceeding DDC specifications are not covered by this warranty.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. AS USED IN FIRE TRUCK OR CRASH RESCUE VEHICLE APPLICATIONS. DETROIT DIESEL CORPORATION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. WARRANTY PERIOD from an authorized DDC service outlet.

Only new genuine parts or remanufactured parts or components supplied or approved by DDC will be used. DDC All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Refer to the MAINTENANCE section reinstallation, when necessary to make in this guide for details.

A warranty repair, are not covered by this warranty. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. DETROIT DIESEL CORPORATION SHALL NOT BE LIABLE FOR ANY INCIDENTAL All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

WARRANTY PERIOD from an authorized DDC service outlet. Only new genuine parts or remanufactured parts or components supplied or All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Engine, loss of time, inconvenience, overtime, transportation of the Engine or any other cost or expense resulting from a defect covered by this warranty.

All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Parts Labor Hours Engine Up to 24 0 – 800 No Charge No Charge Table 34 Warranty Period Chart – Stand-By Generator Set All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

DDC specifications are not covered Refer to the MAINTENANCE section by this warranty. In this guide for details. All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. This warranty gives you specific legal rights, and you may also have other All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. Elemax extended service element (optional). May be used in place of, but not together with, the primary filter. Table 35 Fuel Filters – Series 60 Regular Service Lubricating Oil Filters Filter Type Detroit Diesel Part Number Full Flow.

1 Gallon Jug – 6 Per Case Pre-Blended 4923 55 Gallon Drum 23524924 Bulk Delivery – 1,000 Gallon Minimum Table 38 POWER COOL Latin American Coolant All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.

16 Ounce (4 Pint Equivalent) 23508427 32 Ounce (8 Pint Equivalent) 23508428 53 Ounce (13 Pint Equivalent) Table 41 POWER COOL 3000 Supplemental Additive Coolant Filters All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. For Power Cool Plus 23519400 Quart Bottle – 6 Per Case Table 44 POWER COOL Plus Extender for Use with POWER COOL Plus OAT Coolant All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. 5 Gallon Pail 200155 55 Gallon Drum Twin Pack 201549 Twin Pack – 2 Per Case Table 46 POWER COOL Cooling System Cleaners All information subject to change without notice.

01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION. (Carton of 6) Organic Coolant Laboratory Coolant Analysis Bottle 23523398 Analysis (Carton of 6) Table 47 Power Trac Coolant Testing and Analysis Products All information subject to change without notice. 01/04) 6SE484 0401 Copyright © 2004 DETROIT DIESEL CORPORATION.